China Custom Plastic Parts Injection Molded Plastic Parts for Electronic Products with Great quality

Product Description


Merchandise Title :Customized CZPT Injection Molded CZPT for Digital Products

Plastic Injection Parts

HangZhou Adhere Industry is a company has 15 years’ expertise on plastic injection and has a professional engineer staff aiding consumers with any difficulty. We are 1 of major ISO 9 photographs Model STK or Customized  Shipping and delivery Time  In about thirty days for new production  Packing  Normal export packing or customized  MOQ five hundred pcs FOB port HangZhou, China Shipment Air or Sea

Plastic Components Applies

Content Title Features Applications
PP Light-weight, Heat Resistance, High Chemical Resistance, Scratch Resistance, Organic Waxy Look, Tough and Stiff, Reduced Cost Auto (Bumpers, Handles, Trim), Bottles, Caps, Crates, Handles, Housings.
POM Strong, Rigid, Superb Exhaustion Resistance, Excellent Creep Resistance, Chemical Resistance, Humidity Resistance, Naturally Opaque White, Minimal/Medium Expense Bearings, Cams, Gears, Handles, Plumbing Components, Rollers, Rotors, Slide Xihu (West Lake) Dis.s, Valves
Computer Really Tough, Temperature Resistance, Dimensional Security, Transparent, Large Price Vehicle (Panels, Lenses, Consoles), Bottles, Containers, Housings, Mild Covers, Reflectors, Safety Helmets and Shields
PS Difficult, Quite Large Chemical Resistance, Distinct, Very Large Cost Valves
Stomach muscles Sturdy, Adaptable, Lower Mildew Shrinkage (Limited Tolerance), Chemical Resistance, Applicable for Electroplating, Normally Opaque, Reduced/Medium Price Car (Consoles, Panels, Trim, Vents), Bins, Gauges, Housings, Inhalers, Toys
PA6 High Power, Exhaustion Resistance, Chemical Resistance, Minimal Creep, Reduced Friction, Almost Opaque/White, Medium/Substantial Cost Bearings, Bushings, Gears, Rollers, Wheels
PA6/6 Large Toughness, Exhaustion Resistance, Chemical Resistance, Minimal Creep, Low Friction, Almost Opaque/White, Medium/High Expense Handles, Levers, Modest Housings, Zip Ties
PBT,PET Rigid, Warmth Resistance, Chemical Resistance, Medium/High Price Auto (Filters, Handles, Pumps), Bearings, Cams, Electrical Components (Connectors, Sensors), Gears, Housings, Rollers, Switches, Valves
PVC Hard, Adaptable, Flame Resistance, Clear or Opaque, Lower Expense Electrical Insulation, Family wares, Health-related Tubing, Shoe Soles, Toys
HDPE Challenging and Stiff, Outstanding Chemical Resistance, Organic Waxy Appearance, Reduced Value Chair Seats, Housings, Handles, Containers
PMMA Rigid, Brittle, Scratch Resistance, Clear, Optical Clarity, Lower/Medium Value Exhibit Stands, Knobs, Lenses, Light-weight Housings, Panels, Reflectors, Indications, Shelves, Trays

Organization Information

Our main generation region is equiped with forty molding equipment of various dimensions, ranging from 80 tons to 1400 tons clamping pressure.

This supplies us with teh functionality to mold shot weights from .1 gram to over ten thousand grams with versatile production runs. 

Plastic Injection Answer:

*  Precision Injection Molding: From layout consultancy & prototype tooling to large-volume  world-course manufacturing
*  Parts are commonly used: Industrial, Automotive, Electronics & Healthcare

Complex Capabilities – Advancement, Style Abilities
*  Design Session & Support
*  Pro/E, CAD/CAM/CAE including CZPT Operates(TM) and mould flow investigation
*  Material Selection Assistance
*  Quick switch-all around prototype assist
*  Secondary Operations like machining, welding & assembly

Molding – Higher Precision, Higher Issue
*  Plastic Decorating: In-Mould Decorating (in-mould labeling), pad printing & very hot stamping
*  40 Molding equipment from 80TONS to 1400TONS
*  High precision molding from health care to fiber optics parts

Secondary Functions – Worth Added Services
*  Pad Printing
*  Sonic Welding
*  Assembly & Packaging

Plastic Injection Tools Record

Tools QTY Origin
Injection Device forty SETS ZheJiang / China
CNC Device Center five SETS ZheJiang / China
EDM six SETS China
EDM Mirror one SETS Japan
Wire Cutting 5 SETS ZheJiang
Grinding Equipment three SETS China
Milling Device ten SETS China
Drilling Equipment fifteen SETS China

Quality Manage Services

Packing & Shipping

Customer Opinions

FAQ:
 

Q: Are you trading business or manufacturer ?

A: We are manufacturing facility. We are experienced manufcturer, have our personal manufacturing facility and warehouse.

 

Q: What do we need to have if you want a estimate?

A: Make sure you kindly send out us your 2nd & 3D drawing of your solution. The require the detail requirements as follows :
    1. Material 
    2. Area treatment 
    3. Believed manufacturing volume

Q:How doe the payment process work ?

A:  Our preferntial payment phrase is T/T 
      Mould Tooling :  fifty% down payment,  50% equilibrium towards the sample approval. 
       Mass Manufacturing: 50% down payment , 50% in opposition to the B/L copy .   

Q: How do I know about the generation ?

A: We will double validate your specifications and deliver you the samples prior to the mass manufacturing . 
    For the duration of the mass creation , we will hold you informed of any progress.In addition to, we will do one hundred% high quality inspection  just before shipment

Q:How do we know about  the deliery standing ?

A: We will right away advise you the tracking number  as soon as we get it from transport agent. Besides, we will update the latest shipping information. 

US $0.2-2
/ Piece
|
200 Pieces

(Min. Order)

###

Material: ABS
Part Name: Custom Plastic Parts Injection Molded Plastic Part
Certificate: FDA, RoHS, ISO 9001:2015
Mould Leadtime: 3-6 Weeks
Port of Loading: Xiamen Port
Applications: Electronics, Audio Parts, Acoustic Parts

###

Customization:

###

Product Name  ABS/PP/PS/POM/PE/PC/Nylon Plastic Injection Molding Plastic Medical Box Plastic Electronic Box
Material PA, PA6, PA+FG, ABS, FR ABS, POM, PC, PS, PP,  PVC, TPR, TPU, TPE, HDPE, PMMA etc.
Mold Cavity Single or Multi-cavity
Mold Base LKM or Equivalent Standard mold base
Core Steel NAK80 Prehardened steel,718, 718H, P20, S136 etc.
Injection Machine Size 40 sets range from 80Tons to 1400Tons
Tolerance +/-0.1mm
Max Mold Size 1500mm X 1300mm
Product Unit Weight From 0.1gram to 10,000grams
Tooling Lead-time 3-7 weeks
Production Lead-time 2-4 weeks
Surface Treatment Chrome Plating, Silk-Printing, Laser Etching, Texture, Color Painting, etc
Mold Life 500000 shots -1000000 shots
Brand STK or Customized 
Delivery Time  In about 30 days for new production 
Packing  Standard export packing or customized 
MOQ 500 pcs
FOB port Xiamen, China
Shipment Air or Sea

###

Material Name Features Applications
PP Lightweight, Heat Resistance, High Chemical Resistance, Scratch Resistance, Natural Waxy Appearance, Tough and Stiff, Low Cost Automobile (Bumpers, Covers, Trim), Bottles, Caps, Crates, Handles, Housings.
POM Strong, Rigid, Excellent Fatigue Resistance, Excellent Creep Resistance, Chemical Resistance, Moisture Resistance, Naturally Opaque White, Low/Medium Cost Bearings, Cams, Gears, Handles, Plumbing Components, Rollers, Rotors, Slide Guides, Valves
PC Very Tough, Temperature Resistance, Dimensional Stability, Transparent, High Cost Automobile (Panels, Lenses, Consoles), Bottles, Containers, Housings, Light Covers, Reflectors, Safety Helmets and Shields
PS Tough, Very High Chemical Resistance, Clear, Very High Cost Valves
ABS Strong, Flexible, Low Mold Shrinkage (Tight Tolerance), Chemical Resistance, Applicable for Electroplating, Naturally Opaque, Low/Medium Cost Automobile (Consoles, Panels, Trim, Vents), Boxes, Gauges, Housings, Inhalers, Toys
PA6 High Strength, Fatigue Resistance, Chemical Resistance, Low Creep, Low Friction, Almost Opaque/White, Medium/High Cost Bearings, Bushings, Gears, Rollers, Wheels
PA6/6 High Strength, Fatigue Resistance, Chemical Resistance, Low Creep, Low Friction, Almost Opaque/White, Medium/High Cost Handles, Levers, Small Housings, Zip Ties
PBT,PET Rigid, Heat Resistance, Chemical Resistance, Medium/High Cost Automobile (Filters, Handles, Pumps), Bearings, Cams, Electrical Components (Connectors, Sensors), Gears, Housings, Rollers, Switches, Valves
PVC Tough, Flexible, Flame Resistance, Transparent or Opaque, Low Cost Electrical Insulation, Household wares, Medical Tubing, Shoe Soles, Toys
HDPE Tough and Stiff, Excellent Chemical Resistance, Natural Waxy Appearance, Low Cost Chair Seats, Housings, Covers, Containers
PMMA Rigid, Brittle, Scratch Resistance, Transparent, Optical Clarity, Low/Medium Cost Display Stands, Knobs, Lenses, Light Housings, Panels, Reflectors, Signs, Shelves, Trays

###

Equipment QTY Origin
Injection Machine 40 SETS Taiwan / China
CNC Machine Center 5 SETS Taiwan / China
EDM 6 SETS China
EDM Mirror 1 SETS Japan
Wire Cutting 5 SETS Taiwan
Grinding Machine 3 SETS China
Milling Machine 10 SETS China
Drilling Machine 15 SETS China
US $0.2-2
/ Piece
|
200 Pieces

(Min. Order)

###

Material: ABS
Part Name: Custom Plastic Parts Injection Molded Plastic Part
Certificate: FDA, RoHS, ISO 9001:2015
Mould Leadtime: 3-6 Weeks
Port of Loading: Xiamen Port
Applications: Electronics, Audio Parts, Acoustic Parts

###

Customization:

###

Product Name  ABS/PP/PS/POM/PE/PC/Nylon Plastic Injection Molding Plastic Medical Box Plastic Electronic Box
Material PA, PA6, PA+FG, ABS, FR ABS, POM, PC, PS, PP,  PVC, TPR, TPU, TPE, HDPE, PMMA etc.
Mold Cavity Single or Multi-cavity
Mold Base LKM or Equivalent Standard mold base
Core Steel NAK80 Prehardened steel,718, 718H, P20, S136 etc.
Injection Machine Size 40 sets range from 80Tons to 1400Tons
Tolerance +/-0.1mm
Max Mold Size 1500mm X 1300mm
Product Unit Weight From 0.1gram to 10,000grams
Tooling Lead-time 3-7 weeks
Production Lead-time 2-4 weeks
Surface Treatment Chrome Plating, Silk-Printing, Laser Etching, Texture, Color Painting, etc
Mold Life 500000 shots -1000000 shots
Brand STK or Customized 
Delivery Time  In about 30 days for new production 
Packing  Standard export packing or customized 
MOQ 500 pcs
FOB port Xiamen, China
Shipment Air or Sea

###

Material Name Features Applications
PP Lightweight, Heat Resistance, High Chemical Resistance, Scratch Resistance, Natural Waxy Appearance, Tough and Stiff, Low Cost Automobile (Bumpers, Covers, Trim), Bottles, Caps, Crates, Handles, Housings.
POM Strong, Rigid, Excellent Fatigue Resistance, Excellent Creep Resistance, Chemical Resistance, Moisture Resistance, Naturally Opaque White, Low/Medium Cost Bearings, Cams, Gears, Handles, Plumbing Components, Rollers, Rotors, Slide Guides, Valves
PC Very Tough, Temperature Resistance, Dimensional Stability, Transparent, High Cost Automobile (Panels, Lenses, Consoles), Bottles, Containers, Housings, Light Covers, Reflectors, Safety Helmets and Shields
PS Tough, Very High Chemical Resistance, Clear, Very High Cost Valves
ABS Strong, Flexible, Low Mold Shrinkage (Tight Tolerance), Chemical Resistance, Applicable for Electroplating, Naturally Opaque, Low/Medium Cost Automobile (Consoles, Panels, Trim, Vents), Boxes, Gauges, Housings, Inhalers, Toys
PA6 High Strength, Fatigue Resistance, Chemical Resistance, Low Creep, Low Friction, Almost Opaque/White, Medium/High Cost Bearings, Bushings, Gears, Rollers, Wheels
PA6/6 High Strength, Fatigue Resistance, Chemical Resistance, Low Creep, Low Friction, Almost Opaque/White, Medium/High Cost Handles, Levers, Small Housings, Zip Ties
PBT,PET Rigid, Heat Resistance, Chemical Resistance, Medium/High Cost Automobile (Filters, Handles, Pumps), Bearings, Cams, Electrical Components (Connectors, Sensors), Gears, Housings, Rollers, Switches, Valves
PVC Tough, Flexible, Flame Resistance, Transparent or Opaque, Low Cost Electrical Insulation, Household wares, Medical Tubing, Shoe Soles, Toys
HDPE Tough and Stiff, Excellent Chemical Resistance, Natural Waxy Appearance, Low Cost Chair Seats, Housings, Covers, Containers
PMMA Rigid, Brittle, Scratch Resistance, Transparent, Optical Clarity, Low/Medium Cost Display Stands, Knobs, Lenses, Light Housings, Panels, Reflectors, Signs, Shelves, Trays

###

Equipment QTY Origin
Injection Machine 40 SETS Taiwan / China
CNC Machine Center 5 SETS Taiwan / China
EDM 6 SETS China
EDM Mirror 1 SETS Japan
Wire Cutting 5 SETS Taiwan
Grinding Machine 3 SETS China
Milling Machine 10 SETS China
Drilling Machine 15 SETS China

Benefits of Injection Molded Parts in Design

Injection molded parts are manufactured from a variety of plastics. You can order samples of your desired product or download CAD drawings free of charge. For more information, visit our product catalog. There are numerous benefits of using injection molded products in your designs. Here are some of them. Injection molded products are cost-effective and highly customizable.

Design for manufacturability

Injection molded parttDesign for manufacturability (DFMA) is an important part of the design process for injection-molded parts. This process helps to minimize costs and streamline the production process. It also helps in the prevention of problems during the manufacturing process. The process involves several steps that include part geometry, location of critical surfaces, material selection, and dimensioning. It is also crucial to consider the colors and tolerances, which can help to minimize scrap rates.
Design for manufacturability is a vital early stage in the development process to ensure that the product is cost-effective and repeatable. It begins with a thorough understanding of the purpose for which the part is intended. The design process should take into account every aspect of the part, including the material section, tool design, and the production process.
DFM includes guidelines to ensure that the design meets the manufacturing requirements. These guidelines can include good manufacturing practices, as well as good design principles. Good design focuses on the quantity and quality of parts, as well as the complexity of their surfaces and tolerances. The process also focuses on mechanical and optical properties.
Injection molding design for manufacturability can save resources and time. It also reduces the costs of assembly. An injection molder conducts a detailed analysis of these design elements before starting the tooling process. This is not a standalone principle; it should be used in conjunction with other design optimization techniques.
Ideally, a product should be designed for optimum manufacture. This means that it should not have too many parts, or too few. To minimize this, the designer should choose a model that is easy to mold. Also, a design that does not require too many machine operations and minimizes risks.

Plastics used in injection molding

Injection molded parttInjection molding is a very versatile process that uses various types of plastic polymers. These plastics are extremely flexible and can be molded to take on any shape, color, and finish. They can also be customized to contain design elements, text, and safety instructions. Plastics are also lightweight, easily recycled, and can be hermetically sealed to prevent moisture from getting into the product.
Plastics are categorized according to their properties, which can be helpful in selecting the right plastic for a particular application. Different materials have different degrees of hardness, which is important when it comes to molding applications. Some are harder than others, while others are more flexible. Plastics are ranked according to their Shore hardness, which was developed by CZPT.
Polystyrene is one of the most common plastics used in injection molding. However, it has a few disadvantages. While it is a good choice for simple products that do not require high strength and are prone to breakage, it is not ideal for items that need to be resistant to heat and pressure.
While many types of plastics are used in injection molding, choosing the right material is very important. The right material can make a big difference in the performance of your product and the cost of your product. Make sure to talk with your injection molding supplier to determine which plastic is right for your project. You should look for a plastic with a high impact rating and FDA approval.
Another commonly used plastic is PMMA, or polystyrene. This plastic is affordable and has a glass-like finish. It is often used for food and beverage packaging and can be easily recycled. This material is also used in textiles.Characteristics of polypropylene
Polypropylene injection molded parts offer an array of benefits, including a high degree of rigidity, excellent thermal stability, low coefficient of friction, and chemical resistance. These plastics are available in two main types, homopolymers and copolymers. Both types offer superior hardness and tensile strength. However, the material does not have the same fire-resistance as PE plastics.
Polypropylene is a colorless, odorless, crystalline solid. It is highly resistant to a variety of chemicals and is shatter-resistant. Its properties make it a great choice for many industrial applications, including packaging and containers for liquids. The material is also highly durable and can last for a very long time without breaking. In addition, it does not absorb or retain moisture, making it ideal for outdoor and laboratory applications.
Polypropylene is widely used for injection molding, and its low cost, flexibility, and resistance to chemical attack make it a popular choice. This material is also a great electrical insulator and has excellent thermal expansion coefficient. However, it is not biodegradable. Luckily, it can be recycled.
During the molding process, the temperature of the mold is a significant factor. Its morphology is related to the temperature and flow field, and a clear correlation between the two factors is essential. If you can control the temperature and flow, you can optimize your manufacturing process and eliminate costly trial-and-error procedures.
Polypropylene is an excellent electrical insulator and has a high dielectric coefficient. It can also be sterilized and resist high temperatures. Although it is less rigid than polyethylene, it is a good choice for applications where electrical insulation is necessary.

Texture of injection molded parts

Injection molded parttTexture design is a common feature of injection molded parts, which helps to raise the perceived value of the vehicle. While traditional manufacturing processes can produce limited textures, additive manufacturing allows for infinite designs. For example, a design that looks like a wood grain pattern may be printed on an aluminum car part.
Texture is important because it can improve the strength of the part and enhance its adhesion to other surfaces. Moreover, textured parts can resist damage from contact and fingerprints. This makes them more durable and a good option for further molding operations. Injection molding processes usually follow a set of standards from the Society of Plastics Industry, which define different types of surface finishes.
Textured plastic injection molded parts may have various types of surfaces, including wood grain, leather, sand, or stipple. Choosing the right surface texture is crucial for enhancing the appearance of the part, but it must also be compatible with its function. Different materials have different chemical and physical properties, which can influence the type of texture. Moreover, the melting temperature of the material is important for its surface finish. The additives used in the process can also have an impact on the surface finish.
Texture can also vary between manufacturers and types of components. Some textures are flat, while others are rough. The top row corresponds to A3 and B4 in flatness, while the bottom row shows rough surfaces. These rough surfaces may damage sensitive testing equipment. However, some textures may have near equivalence with each other, namely SPI D-3 and MT-11020.
The type of texture that is applied to injection molded parts can affect the minimum draft angle required for the parts to be ejected. Parts with light texture tend to be smoother than parts with heavy textures, while parts with heavy textures require a higher draft angle. The draft angle for heavy textures should be between five and 12 degrees. It is best to consider this early in the design process and consult with the injection molder to get a good idea of the necessary draft angles.
China Custom Plastic Parts Injection Molded Plastic Parts for Electronic Products     with Great quality China Custom Plastic Parts Injection Molded Plastic Parts for Electronic Products     with Great quality
editor by czh 2023-03-27